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The $10M Cleanup: Smart MRO Master Data for a Leading Auto Manufacturer

Client Background
A large North American automobile manufacturer faced significant challenges in managing its MRO data. With over 450,000 SKUs and counting, inefficiencies in procurement and maintenance were increasing operational costs and downtime. The client required a sustainable solution to cleanse and govern its MRO data.
The Challenges

Prior to working with IMA, the client faced several critical issues:

  • Unreliable and unformatted MRO data.

  • Inefficient search processes delaying maintenance and procurement.

  • No defined governance system to ensure long-term data integrity.

The Solutions

IMA implemented a tailored solution to transform the client’s MRO data and maintain its integrity over time:

  • MRO Data Cleansing - IMA standardized, captured, and structured the client’s item master, turning unusable data into a reliable asset.

  • Governance Implementation - A custom governance solution was established to maintain data quality and reliability.

  • Enhanced Search-ability -  Allows the client to quickly locate critical MRO parts, reducing downtime and improving operational efficiency.

The Results
$5,000,000
Savings on duplication 
$5,000,000
Savings on form/fit/function inventory

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